The Future of Nonwoven Battery Separators to 2030

Nonwovens for battery separators is a specialty market which demands specialty materials to meet specific and demanding requirements. This report examines the key market drivers and trends.

Table of Contents Key Facts and Figures
  • In 2025, nonwovens used in battery separators globally accounted for 155,600 tonnes, valued at $1.7 billion
  • By 2030, consumption is projected to grow at 12.5% CAGR to reach 280,000 tonnes, valued at $4.0 billion.
High growth rates in value represent a move toward more complex, higher performance battery separators used in newer battery types. Lithium-ion battery separators compete primarily with high priced extruded polymer films while most other battery types split usage among low cost paper and conventional nonwovens. As demand increases for lithium-ion batteries, so too will nonwoven penetration in lithium-ion battery separators, and value will grow.

Definition
A battery separator is a thin, porous material which acts as a barrier between the anode and cathode. The battery separator maintains the uniformity of electrolytes within the electrolyte solution; it allows ion flow freely between the anode and cathode, and prevents electrons from flowing through, forcing them to follow a designed pathway around the separator, and provides mechanical stability to the entire battery structure.

Key Questions
  • Which sectors will see the most growth in the battery separator market?
  • How will changes to regulation affect the market?
  • What are the biggest challenges facing the market for nonwoven battery separators?
  • How will technology advances drive demand for high-performance nonwovens?
This report is essential to:
  • Raw material suppliers
  • Nonwoven converters and producers
  • Battery manufacturers
About the author
Phillip Mango has spent almost 40 years in the nonwovens industry. He has held various positions and areas of expertise within the industry, from applications management for the global leader in nonwoven binders to technology director for the world’s largest airlaid producer, to founder, owner and head of operations for his own nonwovens company. He entered the consulting field in 2003 and has authored more than 35 reports for Smithers.
The Future of Nonwoven Battery Separators to 2030

Name The Future of Nonwoven Battery Separators to 2030

Date 19/03/2025

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